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by
Charles T. Troy

Laser/Fiber Sensor Solves Film-Thickness Riddle

  By exploiting the best attributes of laser and fiber optics, Professor Lawrence W. Evers and graduate students at Michigan Technological University have solved a seemingly intractable problem for the auto industry: How to measure liquid-film thickness.
  The University's new device provides the first actual measurement of fuel films forming on an operating engine's intake port. The technique is expected to pave the way for improvements in the fuel-injection process.
  The sensor works by transmitting a laser beam via fibers that surround the sensor's perimeter. A cone of light formed by the film reflects to the sensor and continues, via fiber again, through a filter and finally to a detector. Changes in the index of refraction and the resultant voltage changes at the detector are correlated into thickness values.
  Experimental sensors have worked with oil, water, ice and a variety of other fluids. In one significant experiment, the device provided thickness readings of a lubricant film when mounted in a bearing.
  The prospect of using the sensor to study bearing lubrication was born at the 1995 Society of Automotive Engineers Congress and Exposition at Cobo Hall in Detroit, where the device was first displayed. Attendees looking at the laser-powered fiber-sensor suggested the bearing operation poses an expensive threat to industrial equipment, and the fiber/laser was suggested as a reliable early-warning technology.

 The University is exploring commercial partnerships for this and other possible applications.





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